How do I make a bean bag chair? I make a bean bag chair by choosing durable fabric, cutting the fabric panels, sewing the outer cover and inner liner, filling it with bean bag beads, and securing it with a zipper or closure. With the right materials and a few basic sewing skills, I can create a comfortable bean bag chair at home that looks great and saves money.
Why I Decided to Make My Own Bean Bag Chair
A bean bag chair is one of the most comfortable seating options for a living room, bedroom, gaming area, dorm room, or reading corner. When I first looked at buying one, I noticed that many quality options were expensive, and some cheaper models didn’t last very long.
That’s when I decided to learn how to make a bean bag chair myself. The process turned out to be easier than I expected, and I was able to customize the size, fabric, color, and comfort level exactly the way I wanted.
If you’re wondering whether making your own bean bag chair is worth it, the answer is yes. A DIY bean bag chair can be affordable, durable, and personalized to fit your space.
Benefits of Making a DIY Bean Bag Chair
Before starting, I found several advantages to creating my own bean bag.
Save Money
Store-bought bean bag chairs can cost anywhere from $50 to several hundred dollars. Making one myself significantly reduced the cost.
Customize the Design
I could choose:
- Fabric type
- Color
- Pattern
- Shape
- Size
- Filling amount
Better Quality Control
Instead of relying on unknown materials, I selected strong fabrics and quality bean bag filling.
Fun DIY Project
For anyone who enjoys sewing projects and home improvement activities, making a bean bag chair can be enjoyable and rewarding.
Common Problems People Face When Buying Bean Bag Chairs
Many buyers experience several frustrations:
Problem 1: Poor Quality Fabric
Some bean bags tear after only a short period of use.
Solution: Use durable upholstery fabric, canvas, denim, microfiber, or heavy cotton.
Problem 2: Flattening Too Quickly
Low-quality filling loses volume over time.
Solution: Purchase premium EPS beads and keep extra filling available for future refills.
Problem 3: Limited Size Choices
Many products come in standard sizes only.
Solution: Making your own allows complete control over dimensions.
Problem 4: Expensive Shipping
Large bean bag chairs often have high shipping costs.
Solution: Building one at home eliminates those fees.
Materials I Use to Make a Bean Bag Chair
The first step is gathering supplies.
Fabric
Good options include:
- Canvas
- Upholstery fabric
- Denim
- Corduroy
- Microsuede
- Cotton duck cloth
Avoid thin fabrics that can tear easily.
Bean Bag Filling
The most common filling materials include:
- EPS foam beads
- Polystyrene beads
- Shredded memory foam
- Foam filling
Many DIY builders prefer EPS beads because they are lightweight and affordable.
Sewing Supplies
I use:
- Sewing machine
- Fabric scissors
- Measuring tape
- Fabric chalk
- Heavy-duty thread
- Pins
- Zipper
Safety Equipment
Since bean bag beads can scatter easily, I keep:
- Vacuum cleaner nearby
- Large workspace
- Storage bags
How Much Fabric Do I Need?
The amount depends on the bean bag size.
Small Bean Bag
- 2 to 3 yards of fabric
Medium Bean Bag
- 4 to 5 yards of fabric
Large Bean Bag
- 5 to 7 yards of fabric
For most adults, I recommend a medium or large size.
Choosing the Right Bean Bag Shape
There are several popular designs.
Round Bean Bag Chair
The most common style.
Advantages:
- Easy to sew
- Comfortable
- Suitable for all ages
Pear-Shaped Bean Bag
Offers better back support.
Advantages:
- Great for reading
- Better posture
- Popular among adults
Lounger Bean Bag
Ideal for gaming and relaxing.
Advantages:
- Full-body support
- Modern appearance
- Excellent comfort
Step-by-Step: How I Make a Bean Bag Chair
Step 1: Measure and Plan
I determine:
- Chair size
- Room space
- User height
- Fabric quantity
Drawing a simple pattern helps avoid mistakes.
Step 2: Create a Fabric Pattern
For a basic round bean bag chair, I cut:
- Six identical side panels
- One top panel
- One bottom panel
The larger the panels, the larger the finished chair.
Step 3: Cut the Fabric
I place the pattern on the fabric and carefully cut each piece.
Tips:
- Double-check measurements
- Leave seam allowance
- Cut slowly for accuracy
Step 4: Sew the Panels Together
I pin the pieces together and sew them one section at a time.
Important points:
- Use strong thread
- Reinforce seams
- Backstitch the ends
Strong seams help prevent filling leaks.
Step 5: Install the Zipper
A zipper makes cleaning and refilling much easier.
I usually install a zipper that is:
- Durable
- Child-resistant
- Easy to access
Step 6: Make an Inner Liner
This step is highly recommended.
The liner:
- Holds the filling
- Allows cover removal
- Makes washing easier
I sew the liner using inexpensive fabric before inserting it into the outer cover.
Step 7: Fill the Bean Bag
This can be messy.
I carefully pour the filling into the liner.
Helpful tips:
- Work indoors without fans
- Use a funnel
- Have someone assist if possible
Step 8: Test the Comfort Level
I sit on the bean bag and check:
- Support
- Firmness
- Shape
If necessary, I add more filling.
Step 9: Close and Finish
Once satisfied, I zip everything closed and inspect the seams.
The bean bag chair is now ready for use.
Best Fabric Choices for Different Uses
Kids’ Rooms
Recommended fabrics:
- Cotton
- Canvas
- Polyester blends
These are easy to clean and durable.
Living Rooms
Recommended fabrics:
- Microsuede
- Upholstery fabric
- Corduroy
These offer a more premium appearance.
Outdoor Use
Recommended fabrics:
- Waterproof polyester
- Outdoor canvas
- Weather-resistant fabric
For outdoor projects, I check weather resistance guidelines from the Consumer Reports website when comparing material durability and maintenance recommendations.
How Much Filling Do I Need?
Approximate amounts:
Small Chair
- 2 to 3 cubic feet
Medium Chair
- 4 to 6 cubic feet
Large Chair
- 6 to 9 cubic feet
Always buy slightly more filling than you think you’ll need.
Mistakes I Avoid When Making a Bean Bag Chair
Using Weak Fabric
Thin fabric often tears under pressure.
Overfilling
Too much filling makes the chair uncomfortable.
Underfilling
Too little filling causes sagging.
Skipping the Inner Liner
This makes cleaning difficult later.
Poor Seam Reinforcement
Weak seams can burst and release beads everywhere.
How Long Does It Take to Make a Bean Bag Chair?
Depending on skill level:
Beginner
- 3 to 6 hours
Intermediate
- 2 to 4 hours
Experienced Sewer
- 1 to 3 hours
The first project usually takes longer, but future projects become easier.
Cost of Making a Bean Bag Chair
Estimated costs in the USA, UK, Canada, and Australia:
| Item | Estimated Cost |
|---|---|
| Fabric | $20–$80 |
| Filling | $15–$60 |
| Zipper | $5–$15 |
| Thread & Supplies | $5–$20 |
| Total | $45–$175 |
The final cost depends on size and materials.
Bean Bag Chair Maintenance Tips
To keep my bean bag chair looking good, I:
- Vacuum regularly
- Wash removable covers
- Check seams occasionally
- Refill beads when necessary
- Store indoors when not in use
Proper care can extend its lifespan for many years.
Expert Quotes About DIY Furniture and Home Projects
“The details are not the details. They make the design.” — Charles Eames
“Have nothing in your house that you do not know to be useful or believe to be beautiful.” — William Morris
“Design is intelligence made visible.” — Alina Wheeler
These quotes remind me that homemade furniture can be both practical and attractive.
Frequently Asked Questions on How Do I Make a Bean Bag Chair
Is it hard to make a bean bag chair?
No. Basic sewing skills are usually enough for most DIY bean bag chair projects.
What is the best filling for a bean bag chair?
EPS foam beads remain one of the most popular options because they are lightweight and comfortable.
How much fabric do I need for a large bean bag chair?
Most large bean bags require approximately 5 to 7 yards of fabric.
Can I make a bean bag chair without a sewing machine?
Yes, but a sewing machine produces stronger seams and reduces project time.
How long do bean bag chairs last?
With quality fabric and proper care, a bean bag chair can last several years.
Can I wash a bean bag chair cover?
Yes. A removable outer cover makes washing simple and convenient.
Is memory foam better than EPS beads?
Memory foam provides a softer feel, while EPS beads are lighter and generally more affordable.
Can I use a bean bag chair outdoors?
Yes, provided you use weather-resistant fabric and store it properly when not in use.
Conclusion
Learning how to make a bean bag chair is one of the most rewarding DIY furniture projects I’ve completed. By choosing quality fabric, using strong seams, creating an inner liner, and selecting the right filling, I can build a comfortable chair that fits my exact needs and style preferences.
Whether you’re furnishing a bedroom, gaming room, apartment, dorm room, or family living area, a homemade bean bag chair offers comfort, customization, and excellent value. With a little planning and patience, you can create a durable bean bag chair that serves your household for years while avoiding the common problems often found in mass-produced alternatives.
